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On-board weighing systems for UK HGV fleets

Verify axle and gross vehicle weight in the cab before the truck leaves the yard. Avoid overload fines, optimise payload, build a compliance audit trail. Designed and supported in the UK by Air-Weigh.

[IMAGE: in-cab iWeigh display showing live axle weights and total GVW on a UK HGV]
What it does

Live weight readings in the cab, before the wheels turn

An on-board weighing system reads weight straight off the vehicle's own suspension. Sensors mounted to the air bags or mechanical suspension components measure the load on each axle, and the in-cab display turns those readings into a live total gross vehicle weight and a per-axle breakdown. The driver can see, at the loading site, whether the truck is within its legal limits before pulling out of the yard.

That changes three things about how a fleet runs. Drivers stop guessing about load weight. Operators stop discovering an overload at the roadside. And every loaded run leaves a calibrated reading and a timestamp, building an audit trail that a transport manager can refer back to weeks later when a question arises.

What Air-Weigh systems are for, and what they are not for Air-Weigh on-board scales are designed for operational fleet weighing, payload control, and DVSA compliance audit trails. They are not certified for trade use under the Weights and Measures Act, so they should not be used to weigh goods for sale by weight. For the operational and compliance jobs they are designed for, the accuracy is more than enough.
[IMAGE: close-up of an air-bag suspension sensor installed on a UK 6-axle articulated lorry]
Product range

Three on-board systems, each tuned to a class of vehicle

Pick the system that fits the vehicle type and configuration. All three use the same in-cab display style and the same UK service network.

[IMAGE: iWeigh truck product photo, sensor + display kit]

iWeigh Truck

Our standard system for rigid HGVs and refuse, mixer, and tipper trucks. Reads each axle independently, displays total GVW in the cab, and warns the driver if any axle is approaching its legal limit before a movement begins.

iWeigh Truck details →
[IMAGE: iWeigh tractor-trailer product photo, dual-unit kit]

iWeigh for Tractor-Trailers

Reads the tractor unit and the trailer separately, then combines them in the cab display. Built for articulated and long-haul fleets where trailers swap between units and where cross-border axle limits change at the border.

iWeigh for Tractor-Trailers →
[IMAGE: QuickWeigh product photo, compact kit]

QuickWeigh

The lighter-touch system for smaller fleets and seasonal use. Faster to install, simpler to operate, designed for vehicles below 18 tonnes where the operator wants in-cab weight verification without a full retrofit.

QuickWeigh details →
By fleet type

Built for the way your fleet actually loads

Different vehicles load differently and have different compliance pressures. Each of these pages covers what an on-board system needs to do for that specific kind of fleet.

90-second walkthrough

How an on-board weighing system actually works on a UK HGV

Watch a driver use the iWeigh display from loading to roadside check.

[VIDEO: embed from Air-Weigh YouTube channel, "Air-Weigh On-Board Scales" (rank-confirmed for the head term)]
UK regulatory context

The compliance picture, in one block

UK HGV weight enforcement is run by the DVSA. The maximum gross weight, the per-axle limits, and the graduated fixed-penalty bands are set out in published regulations. On-board weighing is the operator's tool for verifying that a truck is within those limits before it begins a movement, and for evidencing that verification when an officer asks.

Compliance reference

UK HGV weight limits

GVW and axle limits by configuration, abnormal-load rules, and the DVSA roadside enforcement corridors.

Read the UK reference →
Pain reference

What an overload fine actually costs

The headline graduated penalty plus the four costs nobody quotes (downtime, insurance, court, O-licence repute).

See the cost breakdown →
What buyers ask us

Four questions we hear most often

How does on-board weighing fit my existing fleet?

Air-Weigh systems retrofit to existing HGVs and trailers. Sensors mount to the suspension components already on the vehicle (air-bag transducers for air suspension, load cells for mechanical). The cab display fits in the standard DIN slot on most HGV cabs. Most fleets are up and running on a vehicle inside half a day.

How accurate is on-board weighing for DVSA purposes?

Typical accuracy is plus or minus 2 to 3 percent on calibration day. That is more than enough for fleet compliance: avoiding overload-running, building a defensible audit trail, and keeping payload optimised. Air-Weigh systems are designed for operational fleet weighing, not for trade-certified weighing of goods by weight. Read the full accuracy explainer →

What does installation involve?

A trained fitter mounts the sensors on the suspension, runs cabling to the cab, and installs the in-cab display. The fitter then calibrates the system against a known weight so the readings are accurate from day one. Most retrofits take half a day per vehicle.

What is the support arrangement once it is installed?

Air-Weigh provides UK-based phone support, recalibration service, and replacement-part fulfilment from UK stock. Recalibration is recommended on a defined cadence and after any suspension or sensor work. Calibration certificates are issued for each service so you can keep an audit trail.

Ready to see what fits your fleet?

Tell us how many vehicles you run, what they look like, and where they load. We will come back with a fit assessment and a recommended product within two working days.

Get a fleet-fit assessment